Showa Fork Service Manual

Showa Fork Service Manual Rating: 3,7/5 4479 votes

This takes strong hands to reinstall. The inner cylinder must be pushed down, compressing the rodspring slightly and displacing a little bit of excess oil in the top of the fork tube, and then tightened. I like topush the cap down, and turn it counterclockwise until I feel the threads line up, before reversing direction and tighteningthe inner cylinder into place. The inner cylinder threads are fine, so take care not to strip them. Also, I puta touch of silicone grease on the ring at the top of the inner cylinder tube to help it ease into place - these white ringscan supposedly not be purchased individually, so it pays to take care re-installing this cylinder.

Jun 19, 2014  I have a set of the last generation Showa A kit spring forks and just blew a fork seal. Anyone know if there is any kind of service manual on these? I bought the bike from Pro Circuit and they just tell me to bring it in.yeah right! In the manual, SHOWA listed things that you need to know about setting up SFF-Air TAC. Such as, basics of the SFF-Air TAC system, how to look at reaction force lines, and cautions for making changes and riding new settings. Please refer to the instruction manual or service manual of your motorcycle. Information on 'SFF-Air support.

'The best you've ridden is the best you know.' - Paul ThedeRace Tech is here to support you in doing quality suspension work. This includes online instructions, phone Tech Support and, if you are really into it - Suspension Seminars.

We also have an extensive line of suspension tools. To find which tools are needed for specific models do a. Feel free to give us a call for more info.SHORTCUTS:DAMPING ROD HOLDING TOOLSome Damping Rods are difficult to remove because they spin.

Making a special tool for each model can be a pain. This simple tool is a tapered aluminum rod. With a tap of a hammer, the taper wedges into the ID of most Damping Rods, late model and vintage. You may be surprised by how well it holds! Many forks come apart easily, but this inexpensive tool is great to have when you need it.TFDH 01 –FORK SPRING COMPRESSOR(portable)Most street bikes with cartridges require a spring compressor. The factory unit is expensive and hard to use. This portable Fork Spring Compressor can be used on or off the bike on many models.TFSC 01 –FORK SPRING COMPRESSOR(foot-operated, wall mounted)The Foot-Operated Fork Spring Compressor is designed to work on most sport bikes and road racers with cartridge forks.

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It allows the spring to be compressed while the fork cap is removed from the rod. This design is wall mounted and really easy to use.TFSC 02 –Our H-D Adapter is recommended by Factory Harley-Davidson for the disassembly of their cartridge forks.TFSC A01 –FORK SEAL DRIVERSTFSD Series - Fork seal drivers.

Split design. These are the standard of the industry.Item CodeDiameterTFSD 3130-31mmTFSD 3333mmTFSD 3535mmTFSD 3736-37mmTFSD 3938-39mmTFSD 4140-41mmTFSD 4342-43mmTFSD 4645-46mmTFSD 4847-48mmTFSD 5049-50mmFORK CAP WRENCHESMULTI-BRAND 24/32/41mmFORK CAP WRENCHThis unique tool offers three different sizes to fit a variety of sport bikes.TFCW 243241H -SHOWA 41-43mm BIG PISTON FORK (BPF)FORK CAP WRENCHThis BPF Fork Cap Wrench, along with the Cartridge Holding Tool TFCH 06 fit Showa BPF (Big Piston Forks). These tools are a 'must have' for maintenance of 09- GSX-R1000, 11- GSX-R600, H-D XR1200X, 09- ZX-6R and 11- ZX-10R.TFCW 4549 -SHOWA 47/49mm TWIN-CHAMBERFORK CAP WRENCHFits 47 and 49mm Showa forks. Has 46 and 50mm octagons. Removes compression valving assembly on most models too.TFCW 4650 - KYB 48mm DUAL-CHAMBERFORK CAP WRENCHFits 48mm KYB forks. Has 45 and 49mm octagons.TFCW 4549 - WP 48mm FORK CAP WRENCHFits 48mm WP forks that require a special pin spanner wrench (slots - no hex).40 x 3.2mm pinsTFCW 02 - WP 48mm DUAL-CHAMBERFORK CAP WRENCHFits KTM WP 48mm Dual Chamber forks that require a large 50mm hex.

Download c4d r14 for mac. Also includes 29 x 4.8mm Pin Spanner.TFCW 50H -WP 4CS FORK CAP TOOLThis pin spanner is a dual-purpose tool for the WP 4CS Fork. It allows you to remove the fork cap AND by flipping it over, the Compression Base on the bottom of the fork.TFCW PS38048 -SHOWA TAC and KYB Dual-Chamber FORK CAP TOOLThis is a dual-purpose tool for the Showa SFF Air TAC Fork. Bmw g650x repair manual download. This tool allows you to remove the Fork Compression Valve Assembly from the top of the cartridge AND, by reversing it, remove the Base Bolt on the bottom of the fork. It also fits earlier KYB Dual Chamber Compression Caps.TFCT 3602 -SACHS FORK CAP TOOLFits Sachs 48mm Upside Down Forks. It is 10 sided and is also dual-purpose as it fits the 39mm Compression on Closed Chamber forks when flipped over.TFCW 50D390 -CARTRIDGE HOLDING TOOLSTFCH Series - Holds cartridge during disassembly and assembly.View for applications.Item CodeFitsTFCH 01Most KYB and Showa 20mm cartridgesTFCH 03Many KYB 46 & 48mm open chamber forksTFCH 04AYamaha 06- R6, 09- R1TFCH 06BPF 41 & 43mm forksTFCH PS24050WP KTM 65 Seal HeadBIG PISTON FORKSEAL HEAD TOOLDesigned to remove and install the seal head assembly from the inner fork tube in 41 and 43mm BPFs.

It is REVERSABLE and has two hex sizes for the two sizes of forks. It allows changing fork springs without disassembling the valving stack.TFCH 06 -WP KTM 65 FORK CARTRIDGE TOOL (top of inner tube)This tool is really handy for maintenance of the damping and spring on KTM 65s. It is possible to use a TPPS 02 Pin Spanner but this one is much more robust.TFCH PS24050 -CARTRIDGE RODHOLDING TOOLThe Cartridge Rod Holding Tool allows you to more easily service Showa Twin- Chamber as well as most street cartridge forks. The tool holds back the spring allowing you to get to the bottom nut or the fork cap on the cartridge rod.

Plastic design keeps shafts from being marred.TFHP 01 -SHAFT HOLDING TOOLSHolds fork damping rods, cartridges, shock shafts, etc. Unique design allows installation of dowels into the top of the vise jaws.

The holding tools hang on the dowels instead of dropping on the ground when the vise is opened. Item codeFitsTFSH 1010,12,12.5,14mmTFSH 1414,16,18mmTFSH 2020,24,29mmTFSH 3232,35mmTFSH S5001/2'SHOCK BODY/RESERVOIR HOLDING TOOLSThe Shock Body Holding Tool is ideal for removing and installing WP and Race Tech reservoir bodies. Has four pinch bolts and can be used in a hydraulic press for additional holding power. Machined from billet aluminum.Note: You can have custom bushings made to clamp smaller tubes including Fork Tubes, Shock Bodies, etc. Custom bushings can be made by your local machinists and are not available through Race Tech.TFSH 58 (58mm) –TFSH 65 (65mm) –FORK BLEEDING TOOLUnique self-starting design easily threads onto the damping rod. Baffled so the oil runs down the rod eliminating the typical mess.

Available as a set. (Works great with the TFSC 01 & 02 Spring Compressors for street applications).TFBT 02S -PRO OIL-LEVEL TOOLCollapsible tube allows setting fork fluid levels with only two hands. Does not require a third hand!TFOL 02 -GRADUATED CYLINDERAccuratly measures fork oil for filling Twin-Chamber forks. 500cc capacityTFGC 500 -17, 19, 22, 24 mmHEX AXLE TOOLThis Axle tool, made of harde.